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Failure characteristics of rocks subjected to PDC cutter indentation
发布时间:2021-12-22
摘要:
Indentation of rocks by the Polycrystalline Diamond Compact (PDC) cutter has great impacts on the cutting depth. However, a vast majority of previous studies only focused on the rock cutting process. Further insight into the failure characteristics of rocks subjected to PDC cutter indentation is required to optimize the design of PDC bits. In this paper, a set of experiments were conducted to investigate the effects of back rake angles and mechanical properties of rocks on the PDC cutter indentation. Penetration forces and Acoustic Emission (AE) signals were captured to determine rock failure modes (brittle failure or plastic failure), and the three-dimensional profilometer was used to identify the morphology features of penetration pits. Besides, the penetration efficiency and brittle failure index were defined to evaluate the crushing characteristics of rocks during penetration. The results show that plastic failure dominates the indentation process as the back rake angle is smaller than 20°, which significantly limits the growth of penetration depth. Based on the penetration force and the number of AE hit counts, chipping occurs in the indentation process when using the PDC cutter with greater back rake angles (>20°). Such phenomenon can be further confirmed by topography features of penetration pits. Moreover, the position of brittle failure moves from the front to the back of the cutter as the back rake angle exceeds 40°. Compared with granite and sandstone, chipping occurs more easily in the marble, indicating a higher brittle failure index. In conclusion, back rake angle has great effects on the rock cutting process and the indentation of rocks. Our current study is expected to provide theoretical guidance for the cutter layout in PDC bits.
© 2021
ISSN号:0920-4105
卷、期、页:v 207,
发表日期:2021-12-01
影响因子:3.705700
期刊分区(SCI为中科院分区):三区
收录情况:SCIE(科学引文索引网络版),地学领域高质量科技期刊分级目录(国外T1),EI(工程索引)
发表期刊名称:Journal of Petroleum Science and Engineering
通讯作者:代献伟,邹文超
第一作者:黄中伟,武晓光,史怀忠
论文类型:期刊论文
论文概要:代献伟,黄中伟,邹文超,武晓光,史怀忠,Failure characteristics of rocks subjected to PDC cutter indentation,Journal of Petroleum Science and Engineering,2021,v 207,
论文题目:Failure characteristics of rocks subjected to PDC cutter indentation