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Upgrading of Canadian Oil Sand Bitumen via Cracking and Coke Gasification: Effect of Catalyst and Operating Parameters

摘要:Canadian oil sand bitumen was stepwise converted via an integrated cracking and coke gasification (ICCG) process. The cracking behaviors of oil sand bitumen were investigated in a fluidized bed reactor with FCC and bifunctional (BFC) catalysts, respectively. The BFC catalyst specialized for the ICCG process was designed with both cracking and gasification activities. The results showed that the liquid yield of 78 wt % and conversion ratio of 87% of oil cracking could be simultaneously realized over hydrothermally treated catalysts (A-FCC and A-BFC) at 510 degrees C. The cracking performance of catalysts was closely related with their acidity, as indicated by NH3-TPD analysis. Coke deposit on the catalyst could lead to severe pore blockage. Catalyst regeneration via coke gasification could recover its pore structures and meanwhile produce high quality syngas with the sum of H-2 and CO up to 80 vol %. Comparing with FCC catalysts, the regeneration.(coke gasification) time over BFC catalysts was shortened by about 30% due to its well-developed pores and high alkaline oxides content, and these effects could be further enhanced by impregnating potassium oxides as catalytic additives. Finally, the alternating cracking gasification operation was conducted for four cycles to justify the stability of BFC catalyst. The newly designed amorphous BFC catalyst exhibited high hydrothermal stability and could be potentially used for oil sand bitumen upgrading via the ICCG process in a large scale.

关键字:HEAVY OIL OILSANDS BITUMEN VACUUM RESIDUE COKING HYDROCRACKING TECHNOLOGY EXTRACTION REACTORS FCC

ISSN号:0887-0624

卷、期、页:卷: 31 期: 7 页: 7438-7444

发表日期:2017-07-01

影响因子:3.091000

期刊分区(SCI为中科院分区):二区

收录情况:SCIE(科学引文索引网络版),EI(工程索引)

发表期刊名称:Energy and Fuels

参与作者:高士秋,张书

通讯作者:黄雷,张晓晨

第一作者:张玉明,孙国刚

论文类型:期刊论文

论文概要:张玉明,黄雷,张晓晨,孙国刚,高士秋,张书,Upgrading of Canadian Oil Sand Bitumen via Cracking and Coke Gasification: Effect of Catalyst and Operating Parameters,Energy and Fuels,2017,卷: 31 期: 7 页: 7438-7444

论文题目:Upgrading of Canadian Oil Sand Bitumen via Cracking and Coke Gasification: Effect of Catalyst and Operating Parameters

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